Introduction to Walk-In Freezers : Metering Device

 1. Definition and Function:

  • The metering device controls the amount of liquid refrigerant entering the evaporator.
  • It supplies refrigerant in a regulated amount to enhance the system's cooling effect.
  • Lowers the pressure and temperature of the refrigerant to its boiling point as it enters the evaporator coil.

2. Common Types:

  • Thermostatic Expansion Valve (TXV or TEV):
    • Senses suction temperature via a bulb at the evaporator coil outlet.
    • Opens or closes the valve based on superheat, maintaining balance.
    • Includes a tube and external equalizer to measure evaporator outlet pressure.
  • Electric/Electronic Expansion Valve (EEV):
    • Electronically controlled based on outside inputs.
    • Despite higher initial costs, improves system efficiency and saves energy.
    • Allows lower superheat settings without risking liquid floodback.

3. Criteria for Proper Functioning:

  • Correct valve size.
  • Good thermal contact of the sensing bulb with the suction line.
  • Full column of liquid sent to the valve with no flashing.

4. Common Failures and Troubleshooting:

  • Thermostatic Expansion Valve (TXV):
    • Rarely fails, with most malfunctions being electrical.
    • Possible issues include broken sensing bulb or transmission tube.
    • Test by holding the sensing bulb in hand; if it doesn't open the valve, it's malfunctioning.
    • Improper or loose placement of the bulb can cause problems.
    • Contamination or moisture in the system can cause the valve to stick (e.g., ice freezing in the valve).
    • Failure in the open position causes overfeeding (flooded evaporator).
    • Failure in the closed position causes starvation (starved evaporator).
    • Overheating or loss of charge from the powerhead can occur.
    • Misdiagnosis is common; other components may be the actual issue.

5. Importance:

  • Regulates the flow of refrigerant within the refrigeration cycle.
  • Proper installation and maintenance are crucial for system efficiency.

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