Residential HVAC Controls) Safety Controls

 

1. Disc-Type Temperature Limit Controls

  • Function: Operates similarly to bimetal controls, used as high limit temperature devices.
  • Location: Embedded in the plenum or heat exchanger areas.
  • Operation: Shuts down the furnace if the temperature setting is exceeded.
  • Additional Function: In older furnaces, a second device may operate the blower fan when the temperature around the heat exchanger rises.

2. High and Low Pressure Controls

  • Diaphragm Function: Contains a diaphragm that deflects according to specific pressures.
  • High Pressure Safety Control:
    • Operation: Opens switch contacts when the pressure rises above the maximum setting.
    • Example: Shuts off the compressor if the condenser coil is dirty.
  • Low Pressure Safety Control:
    • Operation: Opens switch contacts when the pressure drops to its set point.
    • Example: Shuts off the compressor when refrigerant is low or there is excessive frost on the outdoor coil.
    • Heat Pumps: Uses low pressure switches to sense refrigerant pressure drops and initiate defrost.

3. Vapor Charged Controls

  • Sensing Bulbs: Contain gas that expands and contracts with temperature.
  • Operation: Opens and closes switch contacts based on temperature changes.

4. Motor Overloads

  • Function: Sense motor current.
  • Operation: Shuts down the motor by opening and breaking power to the motor to prevent overheating and damage.

5. Fuses and Fusible Links

  • Function: Provide overcurrent protection in electrical circuits.
  • Application: Used in compressors, evaporator coils, motors, and wiring configurations.
  • Operation: Break the electrical circuit when detecting an electrical current greater than the circuit's designed limit.
    • Reaction: Once activated, they cannot be reset and must be replaced.
  • Specifications:
    • Action Voltage and Amperage Rating: Defines the operational limits.
    • Physical Size: Must conform precisely to the original part installed or specified by the manufacturer.

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