Metering Devices: Thermostatic Expansion Valves (TEV)

 Metering Devices Overview:

  • Primary Function: Feed refrigerant to the evaporator, reducing pressure and temperature, causing the refrigerant to boil and evaporate, lowering the temperature in the evaporator.

Types of Metering Devices:

  1. Thermostatic Expansion Valve (TXV):

    • Commonly referred to as TX or TXV.
    • European-manufactured versions may have different configurations, such as liquid entering from the bottom and superheat adjustment on the side.
  2. Automatic Expansion Valve (AXV):

    • Not detailed in this section but mentioned as another common type.

TXV Components:

  • Head and Diaphragm: Controls the valve operation by moving the needle up or down.
  • Needle and Orifice: Regulates the refrigerant flow.
  • Inlet Screen: Filters particulate matter and debris.
  • Spring: Allows for field adjustment of superheat.
  • External Equalizer Port: Balances pressure differences across the evaporator.

Operation of TXV:

  • Primary Function: Maintain superheat in the evaporator by adjusting refrigerant flow.
  • Forces Acting on TXV:
    1. Bulb Pressure: Applies an opening force on the diaphragm.
    2. Evaporator Pressure: Acts as a closing force under the diaphragm.
    3. Spring Pressure: Provides additional closing force, adjustable in some models.

Example System:

  • Refrigerant: R-22.
  • Suction Line Temperature: 50°F, correlating to 84 psig bulb pressure.
  • Liquid Line Temperature: 125°F entering the TXV.
  • Evaporator Boiling Temperature: 40°F (based on 69 psig suction pressure).
  • Superheat: 10°F (measured at the evaporator outlet).

TXV in Action:

  • Process:
    • Liquid refrigerant enters the TXV and pressure drops, causing the refrigerant to evaporate at a lower temperature.
    • The sensing bulb, filled with R-22, applies pressure to the top of the diaphragm to open the valve.
    • The evaporator pressure and spring pressure act as closing forces to regulate the flow and maintain desired superheat.
    • In this example, the closing force is calculated as 150 psig (spring pressure) + 69 psig (evaporator pressure).

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