Initial Steps in Troubleshooting Motors:
Check Voltage:
- Verify voltage to the motor.
- If no voltage, trace the circuit backward to find the interruption (controller, starting component, blown fuse, or tripped circuit breaker).
Safety First:
- Electricity can be fatal; wear conductive gloves.
- Keep the meter in line of sight to the work area.
- Do not move your head to see both the meter and the work.
Checking Fuses:
Outside Disconnect Box:
- Use a voltmeter with power on.
- Zero volts across the fuse indicates it is good.
- Full circuit voltage indicates the fuse is open (bad).
- Partial voltage also suggests a bad fuse.
Inside Disconnect Box:
- Use an ohmmeter (since disconnect boxes do not open with power on).
- Zero ohms of resistance across the fuse indicates it is good.
- Infinite or high resistance indicates a bad fuse.
Procedure for Checking Fuses:
Voltmeter Method:
- Carefully place meter leads across the fuse.
- Zero volts = good fuse.
- Full voltage = open (bad) fuse.
- Partial voltage = bad fuse.
Ohmmeter Method (inside disconnect box):
- Ensure power is off (handle down).
- Use an ohmmeter across each fuse.
- Zero ohms = path for current flow (good fuse).
- Infinite or high resistance = bad fuse.
Additional Checks:
Line and Load Connections:
- Check voltage at line connections with the power off.
- Verify proper voltage coming in (e.g., 212 volts for a 240-volt circuit).
Identifying Issues Before Replacing Fuses:
- Determine the cause of the blown fuse (grounded or shorted load).
- Address underlying issues before replacing fuses or resetting breakers.
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