Ductwork Fabrication and Installation Overview : Materials, Tools, and Equipment: Flex and Duct Board

 Flex Ductwork:

  • Consists of an inner core made from mylar plastic reinforced with a continuous spiral steel wire.

  • The flexibility allows the duct to bend while maintaining its diameter.

  • Insulated with fibrous material and covered with an outer reflective foil layer that acts as a radiant barrier.

  • R-Value: Indicates insulation effectiveness; higher R-values offer better energy efficiency and lower energy bills.

  • Calculation: R-value is calculated by dividing the insulation thickness by its thermal conductivity.

  • For unconditioned spaces, higher R-values are required to maintain insulation efficiency.

Tools for Flex Duct Installation:

  • Duct Knife: Used to cut through the insulation and reach the reinforcing wire.

  • Wire Cutters: Cut the steel reinforcement wire.

  • All-in-One Tools: Can serve both functions, resembling heavy scissors with built-in wire cutters.

  • Installation: Flex duct is attached to a flex collar or takeoff, secured using zip ties with a tensioning tool or duct tape and screws.

  • Both the inner wall and outer layer of insulation must be properly secured and sealed.

Ductboard:

  • Rigid fiberglass duct board serves as an alternative to insulated metal ducts.

  • It has a lower fire rating than metal ducts but offers sound reduction and minimal air leakage.

  • Lightweight and easy to fabricate on-site without heavy equipment, allowing installation by a single person.

  • Requires only a few specialized tools to fabricate different sizes of ductboard.



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