Ductwork Fabrication and Installation Overview : Duct Termination and Proper Filtration

 Grills, Registers, and Diffusers (GDS):

  • GDS help move air into and out of occupied spaces.

  • Grills: Typically used for return air ducts, they are stamped metal with fins set at a 30-degree angle. The position of the grill doesn’t affect airflow but is often adjusted for aesthetic purposes.

    • Grills are larger than the duct opening and secured to the wall or ceiling.

    • Return grills can hold a filter, known as a return air filter grill, which can be easily forgotten and should be checked for replacement.

Supply Registers and Diffusers:

  • Registers: Supply covers that include a damper to adjust airflow.

    • Floor Registers: Come in drop-in styles, often stamped metal and brown, and fit snugly into a register boot.

    • Registers do not include screws, as they need to fit flush with the floor, ceiling, or wall.

    • The damper is controlled by a recessed wheel or lever.

  • Diffusers: Direct airflow in 2, 3, or 4 directions and are often used in ceiling applications to ensure even mixing of air in the room.

    • Typically installed near doors and windows to mix supply air with infiltrating air.

Air Filtration:

  • Air filtration is crucial to protecting HVAC equipment and improving indoor air quality.

  • Minimum requirement: a 1-inch air filter before air enters the HVAC system.

  • Return Air Packages: Include a slot for a 1-inch filter, often located at the bottom elbow of the return duct.

  • Filter Cabinets: Installed directly on the side or bottom of HVAC equipment, designed to hold larger 4-inch or 5-inch filters that last longer and capture smaller particles.



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