Ductwork Fabrication and Installation Overview : Duct System Layout

 Plenum System Layout (Radial System Layout):

  • Suitable for systems where room outlets are close to the unit.

  • Includes a pressurized plenum with branch runs extending to exterior walls.

  • Branch runs connect directly to the plenum, varying in size based on airflow needs.

  • Typically installed in attics with a central return.

  • Commonly uses metal or fiberglass for the plenum and flexible duct for the branches.

  • More affordable, labor-saving, and easier to install in new construction.

Extended Plenum System:

  • Works better with fossil fuel systems due to higher air temperature.

  • Extended plenum, known as trunk line, can be round, square, or rectangular, and is used to supply distant registers.

  • Effective for systems with fewer branch runs and trunk lines under 20 feet.

Reducing Extended Plenum System:

  • Features a pressurized supply plenum with transition takeoffs.

  • The trunk line is reduced after three to four branch runs to maintain static pressure.

  • Return air is ducted similarly, with larger ducts closer to the equipment.

  • Central return duct may be used, but separate returns for all living spaces ensure balanced airflow.

Perimeter Duct System:

  • A loop runs around the home's perimeter, providing consistent static pressure.

  • Suited for underground applications, often using thin-walled PVC or galvanized spiral duct.

  • Openings extend through the floor into each room, with a central return duct.

Dampers:

  • Installed to balance airflow to registers and diffusers.

  • Parallel to the duct indicates fully open, perpendicular means fully closed.

  • Locking nut allows for airflow adjustments.

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