Duct System Layout and Installation: Duct System Installation

 Timing of HVAC Installation:

  • HVAC installation typically occurs after the roof decking and building shell are completed.

  • A roughed-in duct system is installed before drywall or sheetrock, along with refrigerant lines and control wiring.

  • Final HVAC work includes setting up equipment, connecting refrigerant lines, controls, and power wiring after the flooring, ceiling, and walls are finished.

Components and Locations:

  • Ducting is usually found in basements, attics, walls, floor trusses, and girders.

  • Joists support floors or ceilings, while girders support joists.

  • Ductwork running perpendicular to solid joists should be placed below them, or through precut openings in trusses or I-beams.

  • Always check with manufacturers before making additional openings in structural components.

Duct Placement Challenges:

  • Ducts may also be buried in the ground, but those placed under slabs can be prone to groundwater intrusion.

  • Prefabricated roof trusses can make HVAC installation more difficult due to cross bracing.

  • Rafters can be used for roofing, often 2x6 in size, but this can vary based on roof design and environmental factors.

Chases and Codes:

  • A chase accommodates pipes or ducts; however, supply air cannot pass through a chase.

  • Return air chases may still be allowed, but local codes should be consulted for restrictions.

Rooftop Installation:

  • Some buildings, especially in commercial settings, may have flat roofs, where rooftop HVAC systems are more common.

  • Equipment is typically placed on a roof curb, which ties into the building frame and allows ducts to pass through.

  • Sealing the curb to prevent water intrusion is crucial and should be done by a roofing contractor to avoid voiding the roof bond.


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