Ductwork Fabrication and Installation Overview : Materials, Tools, and Equipment: Introduction to Ductwork

 Overview of Ductwork:

  • Ductwork refers to the system of ducts used to transport air from HVAC equipment throughout a structure, contributing to indoor air quality and comfort.

  • Metal ductwork is the most common type in homes, known for its durability when properly maintained.

  • Other materials include flexible plastic duct (flex) covered in a metal wire coil and plenums made with fiberglass duct board.

  • Ducts can be round or rectangular and come in various sizes depending on airflow requirements.

Types of Duct Materials:

  • Metal Ductwork: Common, durable, and often found in homes.

  • Flexible Duct (Flex): A plastic material wrapped in a metal coil, used for branch runs.

  • Fiberglass Duct Board: Often used for plenums, and insulated versions can replace metal ducts for specific applications.

Standards and Codes:

  • HVAC professionals should be familiar with key industry standards, such as:

    • Manual D for duct design and sizing.

    • Manual J for heat loss and heat gain calculations.

    • Manual T for grills, registers, and diffusers.

    • International Mechanical Code (Chapter 6) for duct systems.

  • Reading and understanding blueprints, including plan elevations and section views, is essential for installation work.

Symbols and Specifications:

  • HVAC symbols, like those for thermostats or solenoid valves, are represented in legends on mechanical plans.

  • Piping symbols specify details like low-pressure return, chilled water supply, or drain piping.

  • Ductwork symbols typically include diagonal lines within rectangles to differentiate supply, return, and exhaust ducts.


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